CONTROL VALVE & PSV WORKSHOP

Comply with the testing requirements of the important basic codes namely: ASME Section VIII Div‐1
  • ANSI – B‐16.5 (for Flanges)
  • ANSI – B‐2.1 (for Screwed Valves)
  • Standard Valves – API 527, API 598, ASME Sec. VIII‐Div. 1 & JIS 7400.
  • Control Valves – ISO 5208/5209, ANSI FCI 70‐2‐1976 & BS 16.1.4‐19.
  • Control Valves – ANSI/ISA‐75.25.01‐2000
Control Valve Repair and Testing Service - Masoneilan Authorized Repair Centers (MARC’s)
# Commissioning # Retrofits # Mechanical Inspection # Re-Instrumentation # Valve Repair # Asset Management # Shutdown Planning # Predictive Maintenance # Onsite Repairs # Training Classes # Troubleshooting # Site Surveys # OEM Parts # Remote and Real-Time Valve Diagnostics 

DNV 2.7-1 PSV WORKSHOP

The Containerized Safety Relief Valve Test & Repair Workshop’ is designed to comply with the testing requirements of the important basic codes namely: ‐
  • ASME Section VIII Div‐1
  • API‐520 / 521 / 526 / 527/ 576
  • ISO‐4126
  • ANSI – B‐16.5 (for Flanges)
  • ANSI – B‐2.1 (for Screwed Valves)

Complete with Digital Data logging system, API Digital Bubble counter, Portable Insitu Lapping/ Grinding Machine, Table Top Lapping & Hand Lapping Plate, Monochromatic Check Light & Optical Glass/
Pressure Relief Valve Repair and Testing Service
# Valve Repair # Asset Management # Shutdown Planning # Predictive Maintenance# Repair of Seats and Nozzles# Safety Valve Testing# Troubleshooting # Site Surveys # OEM Parts 

DNV 2.7-1 RENTAL CONTAINERS / WORKSHOP

Rental Services:
  • 20' DNV 2.7-1 Containerized Tools Room Workshop complete with tools suitable for Rotating Equipment Repairs.

  • 6' DNV 2.7-1 CCU Containers

HEAT EXCHANGER / COOLER CLEANING

Service available:
  • Low Pressure Cleaning (Brush Method)
  • High Pressure Cleaning up to 700 Bar
  • Hot / Steam with High Pressure Cleaning
  • Descaling System (Close Loop)
  • Video Scoping
  • Tube Leak Test
  • Quickly Prepare, Plug And Repair Leaking Heat Exchanger, Condenser and Boiler Tubes
  • Locate and Identify Leaks
Supply spare part Shoulder Plugs and Gaskets

SLURRY VACUUM PUMP

Slurry vacuum pump is an ideal equipment to transfer the sludge with high solids content and high gravity. When transfer the waste sludge piled up in a large pit, operators are always feel headache due to less fluidity, in the meanwhile, the pit is too large for any excavator to take out the sludge far away from the pit edge. By using the slurry vacuum pump, this would be become an easy job, as it can solve both the problems in taking out the sludge from large pit or deep vessel bottom.

Slurry vacuum pump is a pneumatic pump that can produce vacuum up to 25 feet HG to suck the material. Most of the solids, sludge and liquid could be transferred by this type pump. Due to none any rotating part in the vacuum cavity, this slurry vacuum pump can be used at tough environment with high working performance and less maintenance.

FLANGE RESURFACING

Flange Resurfacing size available:
  • Facing Diameter from Ø 13.5 mm to Ø 610 mm

Hot Tapping size available:
  • (1/2"-4")  Hot Tapping Machine design for Max Pressure 1480 psi / 102 Bar
  • (3"-12")  Hot Tapping Machine design for Max Pressure 285 psi / 19.6 Bar

HOT TAPPING EQUIPMENT

ISOLATION TOOLS & HYDROTEST TOOLS

Type of Tools:- Flange Weld Tester- Double Block and Bleed Test & Isolation Plugs- Grip Type High Pressure Pipe Test Plug
Size Range, Schedule & Pressure:-- Flanged Size from 1/2" to 16"- Flange Schedule from 20 to 160- Pressure up to 2200 psi
Type of Test:- Hydrotest up to 700 Bar- Pneumatic Test up to 200 Bar
GAS BOOSTER PUMP
LIQUID BOOSTER PUMP
Automatic Hydraulic Pressure Calibrator
Digital Pressure Calibrator
The pressure calibration capability ranges from 0 to 700 Bar
Our Pressure Calibration Capabilities includes:
Analogue Pressure GaugesDigital Pressure GaugesPressure Chart RecordersPressure ManifoldsPressure Leak TestsHose Testing
Portable Pneumatic Pressure Calibrator
Hose Test Rig

DIAMOND WIRE CUTTING

6” to 20" Diamond Wire Saws 
  • Surface speed of approximately 1 minute per diameter inch
  • Maximum length of 200 meters umbilical
  • 10.5mm or 13/32” diameter of the diamond wire
  • ROV and Diver Compatible
  • Strong Aluminum Frame
  • Available with optional flotation modules for deep water use
HPU Diesel Driven Hydraulic Power Pack for Diamond Wire Saws 
  • Pressure up to 200 Bar

HPC Hydraulic Control Panel to control:
  • Wire drive motor
  • Clamp cylinder
  • Feed motor 

RENTAL OF DIVING EQUIPMENT

REFILL DIVING AIR TANK

  • SRP 4 x 50L (200 bar) cylinder Air Quality Diving Bank with Diving Air Control panel 2 divers
  • CCTV Console for 2 divers
  • 3DPP, 3 Diver Portable Panel
  • 9 x 50L (200 bar) cylinder Air Quality Diving Bank
  • KM27 / KM28 Diving helmet 
  • 5 member diving umbilical sets  with 150 meter long
  • HP Diving Air quality compressor (Diesel Driven)
  • Bailout bottle 12L (200 bar)
  • Buoyancy control device (BCD)
  • 1st stage & 2nd Stage Regulator with content pressure gauge and Octo
  • Diving Harness, Diving booties & Fins

RENTAL OF MARINE EQUIPMENT

HYDRAULIC POWER UNIT, UNDERWATER BRUSH-CART CLEANING & UNDERWATER GRINDER